All posts by Mike Wilson

Normal service will be resumed as soon as possible

My intention to add a new product to my download shop won’t be met this month. I’m recovering from surgery to replace my worn out knee joint, wobbling around on crutches, sleeping badly and left with little energy.

Golden Box

A new download every month

Now my Etsy shop is up and running, I’m planning to add a new download product every month. For November 2016, I will upload something a little more challenging — a 4mm birch ply box. Probably this 18x11x10cm trinket box with an optional essential oil bottle holder.

I have modified the design since this box was made to give the box feet which I think look very elegant. The dimensions of the box’s lid are roughly based on the Golden Ratio, so I sometimes call this my “Golden Box”.

Which shop? Dragon Powered or Etsy?

For a while, I’ve had two on-line shops, the one here at Dragon Powered and one at Etsy. I’ve been wondering which shop to focus my marketing attention on. I want a nice clean, rational marketing strategy and so don’t want to confuse people with two similar offerings. A house mate had a good idea: keep the Dragon Powered shop for the physical items I make and use Etsy for the digital downloads. That makes a lot of sense — I only ship the physical products I make to the UK. The downloads are available anywhere in the world that has an internet connection.

So, from now on, any physical products I make for sale will be listed on this site. Any laser cutter download projects I offer for sale will be available from the DragonPoweredCrafts Etsy shop. Simple.

Laser materials

The three best materials for new laser cutter users

If you’re just getting started with a laser cutter, you may be wondering what materials to buy. There are so many to choose from, it’s bewildering, and if you aren’t careful, you’ll spend a fortune. I’ve tried more different materials than I can remember and I’ve narrowed it down to what I think are the best three to begin with.

I’m assuming you want to do something more interesting with the laser cutter than engrave names and photographs on chopping boards. If that’s what you want to do, that’s fine, and I doubt you will be needing my help.

If you want to stretch a little to see how creative you can get, read on for my three top materials.

I’m assuming you have access to a typical school, college and small workshop cutter. Perhaps the machine takes sheets up to 600x400mm and the laser is 50W or so. Some (like mine) claim to be 85W which is an exaggeration. The lower power cutters of 35W or less may only be useful for engraving, lacking the power to cut anything thicker than cardboard.

4mm MDF

MDF is cheap, stable, and the sheets will be flat if they are stored properly (which won’t be the case for plywood). MDF is available in a range of thicknesses. I think 4mm is the best choice. I found 3mm a bit too thin for finished products to have enough “heft” to them. Thicker MDF will ask a lot of your cutter unless you have serious power available.

MDF isn’t pretty. For purely functional items like jigs, that’s fine. For more decorative items, MDF can be painted. I have had excellent results using clay paint protected with furniture wax.

Wherever possible, buy laser quality MDF.

MDF Pen Box
MDF Pen Box in 4mm MDF, clay paint, furniture wax, fabric lining

4mm birch ply

Birch ply has beautiful grain which is enhanced by polishing with furniture wax, Danish oil, Osmo Polyx or something similar. The ply is more difficult to work with than MDF as the sheets probably won’t be flat, even if thay are stored carefully. I cut 4mm birch ply on a special jig I made to hold if flat in the cutter. An easier ‘though less successful strategy is to tape the ply down to the cutter’s honeycomb bed. When making something like a box, choose the area of ply for the lid carefully. Find the area of the sheet which is flattest and has the most beautiful grain.

I have found 4mm ply works well for boxes up to 20cm wide. For larger boxes, I use 6mm poplar.

3mm birch ply is also available. As with 3mm MDF, I find this too thin for anything but the smallest projects. Thicker birch ply such as 5mm and 6mm is usually significantly more expensive than 4mm, and often difficult to source. I use 5mm birch ply to make hinges for 6mm poplar ply boxes as it is much stronger. My cutter can barely handle 6mm and I haven’t had good results. 5mm birch ply is usually more expensive than 6mm. Strange but true.

Laser quality ply is essential as it is made with a clean burning glue. Conventional ply will have blackened, sooty edges after cutting.

16cm birch ply box
16cm birch ply box with all ply hinges

6mm poplar ply

Poplar ply isn’t as strong as birch, yet it is plenty strong enough for a large jewellery box. It doesn’t have the beautiful grain of birch. It stains very well. I have found the sheets to be flatter than 4mm birch and easier to work with. I don’t bother with my cutting jig for poplar, I lay the sheets on the cutter’s honeycomb bed.

You probably won’t need any more power to cut 6mm poplar than you need for 4mm birch.

For the light stain in this box, I mixed a small amount of purple stain with Osmo Polix oil. Used neat, the stain is very strong and dark.

Poplar ply box, 30cm
Poplar ply box, 30cm, fabric lining
LED Lamp

A change of direction

I am in the process of changing my business model. For two years I have been making craft objects and selling them through several different galleries. Sales have been steady and too slow to make a living.

From time to time, I have received messages from people asking if I sell my designs so they can make their own boxes, lamps and so on. Until recently, I hadn’t tried that. I added a few items to an Etsy shop and even without any marketing effort, sales have been steady. So this is where I will be focusing my attention from now on. I will be growing my range of laser cutter download projects, turning existing products into downloads and adding new designs. I’ll probably aim to add one new product every two weeks or so. It’s more work than it might sound: the project files I use are comprehensible to me and need work to be useful to anyone else. I’m also writing detailed instructions and, for the more complex products, making product videos.

At the moment, I have an on-line shop here on the Dragon Powered and another shop on Etsy. Customers pay a lower price here as I’m not VAT registered. Etsy gets more sales, though and I may decide to focus my attention there.

Tall "Moroccan" lamp

New product: Tall “Moroccan” style lamp — laser cutter download files

It’s taken longer than I hoped, but this product is now available from my Etsy shop. If you have access to a laser cutter, you can use this download product to make your own lamp.

Make as many as you like, so long as you’re a one person operation — for larger commercial use, please contact me.



Free download for laser cut all ply hinges

I have decided to make my all-ply hinges a free download. The hinges can also be cut from any sufficiently strong 4mm material such as Pespex (but beware of the brittle counterfeit Perspex sold on eBay). Find the hinges on my Downloads page.

Tall LED lantern

Tall, mains powered lantern

I finished this lantern at lunch time today. This one is 34cm tall and contains a 10 metre string of LED lights. The lights are powered by a mains adaptor.

The plans & project files will be available to download from my shop in a week or two. I may not have time next week as I’m away in Germany from mid-week.

Large Lanterns

Two new laser cutter download projects

I have added two new projects to my Etsy shop: A large Hearts Lantern and a large Stars Lantern. I’ll add them to the shop on this site in a day or two.

The lanterns are similar to the tea light lanterns I have been selling for a while. These new ones are a lot larger — 18cm (about 7 inches) to the top of the hook.

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Dragon Powered Etsy shop

I have opened an Etsy shop. Although I already have a shop on this site, I think Etsy will bring more traffic and more sales. That’s my hope. We’ll see. The shop is called DragonPoweredCrafts.